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800 bunching machine
The 800 Bunching Machine is designed for efficient cable production, handling finished wire cross-sections from 2.5 mm² to 10 mm² and input wire diameters ranging from 0.23 mm to 1.05 mm. With advanced features like double gear change pitch and a user-friendly control system, this machine ensures high precision and reliability, making it an ideal choice for modern cable manufacturing facilities.
Product Features
Advanced Pitch Change Mechanism:
The double gear change pitch system allows precise control over the bunching process, ensuring consistent and high-quality cable production. This feature is essential for meeting various cable specifications and requirements.
Robust and Safe Box Structure:
The machine features a sliding door structure made of Q235 steel, with safety protection and electromagnetic self-locking devices. The welded and annealed construction eliminates internal stress and ensures long-term durability.
High-Quality Spindle and Bearings:
The spindle is made of 40Cr steel, with the shaft center quenched and tempered to HB250. The main engine bearings are high-quality NSK products from Japan, ensuring smooth operation and reduced wear.
Swing Arm Cradle and Twisted Bow:
The swing arm cradle structure ensures smooth wiring, while the twisted bow is made of spring steel strip, equipped with porcelain eyes and guide wheels for optimal conductor handling.
User-Friendly Control System:
The machine features a human-machine interface (HMI) control system, allowing easy operation and real-time monitoring. The system includes settings for wire twisting parameters, tension control, and fault detection, enhancing production efficiency and cable quality.
Technical Specifications
Product Advantages
Constant Tension Control:
The magnetic powder clutch automatically adjusts tension, ensuring consistent tension from an empty to a full winding shaft. This feature improves cable quality and reduces production defects.
Efficient Wire Reel Mechanism:
The electric hydraulic type wire reel up and down mechanism ensures smooth and precise operation, enhancing production efficiency and reducing downtime.
Data Recording and Sampling:
The machine includes a setting and sampling function for wire twisting parameters, allowing detailed records of production data for quality control and process optimization.
Energy-Saving Design:
The exhaust fan and lighting are controlled by touch switches, which can be turned off when not in use, reducing energy consumption and operating costs.
Clear Fault Detection:
The machine features a pull-down red font display for clear and immediate fault detection, including internal and external wire breakage. This ensures quick troubleshooting and reduced downtime.
Order Information
- Lead Time: 30-180 days
- Payment Methods: T/T, L/C
- Minimum Order Quantity: 1 unit
- Customization: Available
- OEM & ODM: Supported
- After-sales Service: 24/7 online support, on-site visits possible
- Warranty: 1 year
- Workshop Facilities: Specialized production, welding, and assembly workshops
- Quality Control: Experienced QC engineers (15+ years)
- Logistics: Sea freight, plastic film packaging, wooden boxes at extra cost
